Total Complaints
4 filings
CHEVROLET VAN · model year
4 NHTSA complaints for this specific cohort.
NHTSA overall rating
Not crash-tested
New Car Assessment Program
The 1991CHEVROLETVAN carries 4 consumer safety complaints in NHTSA's Office of Defects Investigation database for this specific model-year cohort. Within that volume, owners reported 0 crashes, 2 fires, 0 injuries, and 0 fatalities. No NCAP 5-star crash-test rating is available for this model year in the federal database.
Component-level analysis is where model-year complaints become actionable: the top complaint category for the 1991 VAN is engine and engine cooling:engine:gasoline with 2 filings, followed by steering:gear box (other than rack and pinion) (1) and latches/locks/linkages:doors:latch (1). Concentration in one or two component groups is the classic signature of a systemic defect; a flat distribution usually reflects normal aging, warranty complaints, or isolated build-plant variability.
NHTSA currently has 57 investigation files overlapping the 1991 VAN, and 2 remain open. Owners comparing this cohort against neighboring years should pair the counters above with the complaint-by-year trend on the parent model page — a spike in a single year often tracks to a platform refresh, a new transmission supplier, or an updated ECU calibration. Use the related-complaint feed below to read raw owner narratives before deciding whether any pattern here affects your specific use case.
Total Complaints
4 filings
Crashes Reported
0 reports
Source
NHTSA ODI
Federal complaints database
At or below the fleet median complaint volume.
| Component | Count |
|---|---|
| ENGINE AND ENGINE COOLING:ENGINE:GASOLINE | 2 |
| STEERING:GEAR BOX (OTHER THAN RACK AND PINION) | 1 |
| LATCHES/LOCKS/LINKAGES:DOORS:LATCH | 1 |
WHILE DRIVING, THE ENGINE BEGAN TO CHUG, CONSUMER PULLED OVER AND NOTICED THE VEHICLE WAS ON FIRE, OHIO TRAFFIC CRASH REPORT. *SLC
DRIVING ON THE TURNPIKE AND HEARD GRINDING NOISE, THE VEHICLE LOST POWER. SAW BLACK SMOKE COMING FROM THE VEHICLE, CONSUMER GOT OUT AND SAW FIRE COMING FROM BETWEEN THE TWO FRONT WHEELS. THE VEHICLE THEN WENT UP IN FLAMES AND WAS TOTALLY DAMAGED. *AK
DOOR LATCH ON THE DRIVER'S SIDE DOOR IS CRACKED . THE DOOR DOES NOT CLOSE TIGHTLY. THE DEALER HAS NOT BEEN NOTIFIED. *AK *SLC
GEAR BOX BOLTS BREAK OFF, CAUSING DRIVER TO EXPERIENCE LOSS OF STEERING CONTROL. VEHICLE HAS BEEN REPAIRED 3 TIMES PRIOR TO TODAY. *AK
Loss of motive power due to engine failure
Loss of Motive Power due to the Battery Energy Control Module
Electric Vehicle Battery Fires
Outboard Front Seat Belt Anchor Cable Failure
Fuel Line Leak
Data as of 2025. Sources: NHTSA Office of Defects Investigation (ODI) complaints database, NHTSA recall campaign API, NHTSA NCAP crash-test ratings, and NHTSA FARS for fatality cross-reference.
Read our methodology — how this data is sourced, computed, and verified.