CHEVROLET G20 · model year

1992 CHEVROLET G20

29 NHTSA complaints, 1 crash report for this specific cohort.

NHTSA overall rating

Not crash-tested

New Car Assessment Program

The 1992CHEVROLETG20 carries 29 consumer safety complaints in NHTSA's Office of Defects Investigation database for this specific model-year cohort. Within that volume, owners reported 1 crash, 0 fires, 1 injury, and 0 fatalities. No NCAP 5-star crash-test rating is available for this model year in the federal database.

Component-level analysis is where model-year complaints become actionable: the top complaint category for the 1992 G20 is service brakes, hydraulic:antilock/traction control/electronic limited slip with 2 filings, followed by power train:automatic transmission:torque converter (2) and vehicle speed control (2). Concentration in one or two component groups is the classic signature of a systemic defect; a flat distribution usually reflects normal aging, warranty complaints, or isolated build-plant variability.

NHTSA currently has 57 investigation files overlapping the 1992 G20, and 2 remain open. Owners comparing this cohort against neighboring years should pair the counters above with the complaint-by-year trend on the parent model page — a spike in a single year often tracks to a platform refresh, a new transmission supplier, or an updated ECU calibration. Use the related-complaint feed below to read raw owner narratives before deciding whether any pattern here affects your specific use case.

29
Complaints
1
Crashes
0
Fires
1
Injuries
0
Deaths

Total Complaints

29 filings

Crashes Reported

1 reports

Source

NHTSA ODI

Federal complaints database

Complaints vs. fleet median (215)

At or below the fleet median complaint volume.

Complaints by Component

ComponentCount
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP2
POWER TRAIN:AUTOMATIC TRANSMISSION:TORQUE CONVERTER2
VEHICLE SPEED CONTROL2
POWER TRAIN:AUTOMATIC TRANSMISSION2
SEATS:FRONT ASSEMBLY:RECLINER2
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS2
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:FILLER PIPE AND CAP2
POWER TRAIN:DRIVELINE:DRIVESHAFT1
STRUCTURE:BODY:DOOR1
VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:HEATER CORE1
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:BELTS AND ASSOCIATED PULLEYS1
ENGINE AND ENGINE COOLING:ENGINE1
POWER TRAIN:DRIVELINE1
ELECTRICAL SYSTEM1
ELECTRICAL SYSTEM:WIRING:FUSES AND CIRCUIT BREAKERS1

Recent Complaints

20110818CrashSERVICE BRAKES, HYDRAULIC

TL* THE CONTACT OWNS A 1992 CHEVROLET G20. THE CONTACT STATED THAT THE BRAKES FAILED AND CAUSED THE CONTACT TO CRASH INTO THE REAR OF ANOTHER VEHICLE. THE CONTACT WAS ABLE TO DRIVE THE VEHICLE TO A MECHANIC AND WAS TOLD THAT THE SUPPORT FOR THE BRAKE LINE WAS RUSTED AND THE PRESSURE CAUSED THE BRAKE LINE TO RUPTURE. THE VEHICLE WAS REPAIRED. THE VIN WAS NOT AVAILABLE. THE FAILURE AND CURRENT MILEAGES WERE 171,000. UPDATED 09/27/11*LJ UPDATED 2/23/12 *CN

Mileage: 171,000

20000104FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:FILLER PIPE AND CAP

WE HAVE HAD AN ONGOING PROBLEM WITH THE FUEL FILLER "NECK" ON THIS VEHICLE. WHEN YOU FILL THE VEHICLE UP WITH FUEL, ONCE IT IS ALMOST FULL, THE GASOLINE TANK "BELCHES" (FOR LACK OF A BETTER TERM) AND FUEL IS EXPELLED FROM THE TANK ALL OVER THE PERSON FILLING THE VEHICLE (UNLESS YOU STAND APPX. 2' AWAY FROM THE GAS PUMP NOZZLE). WE HAVE TALKED TO OWNER'S OF SIMILAR VEHICLES (THIS IS A FULL SIZE CHEVY CONVERSION VAN) AND ALL OF THEM HAVE THE SAME PROBLEM. THIS IS A VERY DANGEROUS PROBLEM. FUEL LITERALLY ERUPTING FROM THE FILLER NOZZLE CAN EASILY SPRAY ANYONE STANDING NEARBY AND CAN CAUSE CAUSTIC BURNS TO HUMAN FLESH. PLEASE INVESTIGATE THIS SERIOUS PROBLEM!! BOTH CHEVROLET & GMC MANUFACTURED THIS VEHICLE FROM 1971 - 1996 AND MOST, IF NOT ALL, PROBABLY HAVE THE SAME PROBLEM. THANK YOU! *AK

19991223SEAT BELTS:FRONT:WEBBING

SEAT BELTS ON BOTH FRONT SEATS ARE POORLY PLACED AND CAUSE THE SEAT BELT TO LAY ACROSS THE NECK OF THE DRIVER AND FRONT SEAT PASSENGER. THIS HAS ALSO CAUSED EXCESSIVE WEAR ON THE BELTS TO THE POINT OF BEING FRAYED. IN AN ACCIDENT, IT APPEARS THAT SEVERE NECK INJURY WOULD OCCUR DUE TO THEIR PLACEMENT. THIS IS A MARK III CONVERSION VAN SO I AM NOT SURE IF THE FAULT LIES WITH THE MANUFACTURER OR THE CONVERSION COMPANY. *AK

19990707SUSPENSION:FRONT

FRONT SUSPENSION RUSTED THROUGH, CAUSING THE DRIVER'S SIDE FRONT WHEEL TO COLLAPSE, AND COULD HAVE CAUSED LOSS OF CONTROL. PLEASE PROVIDE FURTHER INFORMATION. *AK

19990622POWER TRAIN:AUTOMATIC TRANSMISSION:TORQUE CONVERTER

TORQUE CONVERTER FAILED CAUSING VIBRATION. MJS

19981121WHEELS

NO SUMMARY PROVIDED BY CONSUMER

19981121SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DRUM

NO SUMMARY PROVIDED BY CONSUMER

19981109POWER TRAIN:AUTOMATIC TRANSMISSION

THE CONSUMER HAS BEEN EXPERIENCING PROBLEMS WITH AUTOMATIC TRANSMISSION. VEHICLE BOUNCES AND SWAYS SIDE TO SIDE DURING ANY SPEED. IN ADDITION THE SEAT BELTS AREN'T LONG ENOUGH TO SECURE THEIR DRIVER. ALSO, THE FUSES IN THE ELECTRICAL SYSTEM STARTED FAILING.*AK

19981109ELECTRICAL SYSTEM:WIRING:FUSES AND CIRCUIT BREAKERS

THE CONSUMER HAS BEEN EXPERIENCING PROBLEMS WITH AUTOMATIC TRANSMISSION. VEHICLE BOUNCES AND SWAYS SIDE TO SIDE DURING ANY SPEED. IN ADDITION THE SEAT BELTS AREN'T LONG ENOUGH TO SECURE THEIR DRIVER. ALSO, THE FUSES IN THE ELECTRICAL SYSTEM STARTED FAILING.*AK

19981109SEAT BELTS:FRONT:ANCHORAGE

THE CONSUMER HAS BEEN EXPERIENCING PROBLEMS WITH AUTOMATIC TRANSMISSION. VEHICLE BOUNCES AND SWAYS SIDE TO SIDE DURING ANY SPEED. IN ADDITION THE SEAT BELTS AREN'T LONG ENOUGH TO SECURE THEIR DRIVER. ALSO, THE FUSES IN THE ELECTRICAL SYSTEM STARTED FAILING.*AK

19981109SUSPENSION

THE CONSUMER HAS BEEN EXPERIENCING PROBLEMS WITH AUTOMATIC TRANSMISSION. VEHICLE BOUNCES AND SWAYS SIDE TO SIDE DURING ANY SPEED. IN ADDITION THE SEAT BELTS AREN'T LONG ENOUGH TO SECURE THEIR DRIVER. ALSO, THE FUSES IN THE ELECTRICAL SYSTEM STARTED FAILING.*AK

19980420ELECTRICAL SYSTEM

LOOKED IN REAR MIRROR, NOTICED SMOKE , LOOKED UNDER VAN SAW FLAMES, NO MACHANICAL PROBLEMS, DAMAGE TO VAN INCLUEDES INTERIOR FRONT HALF OF VAN

19970527SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS

WHILE APPLYING BRAKES THERE WAS NO PRESSURE ON FIRST ATTEMPT, THEN RELEASED PEDAL AND TRIED AGAIN AND PRESSURE HAD RETURNED. CAUSE UNKNOWN. *AK

19970401VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:HEATER CORE

REPLACED LEAKING SEAL/OIL PAN GASKET/HEATER CORE. ALSO REPLACED SERPENTINE BELT. *AK

19970401ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:BELTS AND ASSOCIATED PULLEYS

REPLACED LEAKING SEAL/OIL PAN GASKET/HEATER CORE. ALSO REPLACED SERPENTINE BELT. *AK

19970401ENGINE AND ENGINE COOLING:ENGINE

REPLACED LEAKING SEAL/OIL PAN GASKET/HEATER CORE. ALSO REPLACED SERPENTINE BELT. *AK

19970401POWER TRAIN:DRIVELINE

REPLACED LEAKING SEAL/OIL PAN GASKET/HEATER CORE. ALSO REPLACED SERPENTINE BELT. *AK

19970325SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS

WHEN BRAKES ARE APPLIED STEERING WHEEL SHIMMIES.

19970325FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:FILLER PIPE AND CAP

GAS EXPULSION AFTER FILLING TANK.

19960220SEATS:FRONT ASSEMBLY:RECLINER

PASSENGER AND DRIVER RECLINE SEAT BOLTS BROKE, CAUSE THE SEAT FALL BACKWARDS. TT

Compare 1992CHEVROLETG20 to Similar Vehicles

NHTSA Investigations 2 Open

View all investigations

Frequently Asked Questions

How many complaints does the 1992 CHEVROLET G20 have?
The 1992 CHEVROLET G20 has 29 NHTSA complaints, 1 crashes, 0 fires, 1 injuries, and 0 deaths reported.
What are the most common problems with the 1992 CHEVROLET G20?
The most-complained component for the 1992 CHEVROLET G20 is SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP with 2 complaints. Other frequently reported areas include POWER TRAIN:AUTOMATIC TRANSMISSION:TORQUE CONVERTER and VEHICLE SPEED CONTROL.
Is the 1992 CHEVROLET G20 safe to buy?
Review the complaint history, crash and fire reports, safety ratings, and recall status on this page to make an informed decision. No NHTSA crash test rating is available for this model year. Compare with other model years using the links above.
Where does this data come from?
All complaint, recall, and safety rating data is sourced from the National Highway Traffic Safety Administration (NHTSA). Complaints are filed by vehicle owners through NHTSA's Office of Defects Investigation.

Vehicle Safety Guides

Data as of 2025. Sources: NHTSA Office of Defects Investigation (ODI) complaints database, NHTSA recall campaign API, NHTSA NCAP crash-test ratings, and NHTSA FARS for fatality cross-reference.