Total Complaints
82 filings
CHEVROLET EXPRESS · model year
82 NHTSA complaints, 1 crash report for this specific cohort.
NHTSA overall rating
Not crash-tested
New Car Assessment Program
The 1999CHEVROLETEXPRESS carries 82 consumer safety complaints in NHTSA's Office of Defects Investigation database for this specific model-year cohort. Within that volume, owners reported 1 crash, 2 fires, 2 injuries, and 0 fatalities. No NCAP 5-star crash-test rating is available for this model year in the federal database.
Component-level analysis is where model-year complaints become actionable: the top complaint category for the 1999 EXPRESS is structure:body:door:hinge and attachments with 6 filings, followed by tires (5) and service brakes, hydraulic:antilock/traction control/electronic limited slip (4). Concentration in one or two component groups is the classic signature of a systemic defect; a flat distribution usually reflects normal aging, warranty complaints, or isolated build-plant variability.
NHTSA currently has 57 investigation files overlapping the 1999 EXPRESS, and 2 remain open. Owners comparing this cohort against neighboring years should pair the counters above with the complaint-by-year trend on the parent model page, a spike in a single year often tracks to a platform refresh, a new transmission supplier, or an updated ECU calibration. Use the related-complaint feed below to read raw owner narratives before deciding whether any pattern here affects your specific use case.
Total Complaints
82 filings
Crashes Reported
1 reports
Source
NHTSA ODI
Federal complaints database
At or below the fleet median complaint volume.
| Component | Count |
|---|---|
| STRUCTURE:BODY:DOOR:HINGE AND ATTACHMENTS | 6 |
| TIRES | 5 |
| SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP | 4 |
| TIRES:TREAD/BELT | 4 |
| VISIBILITY:REARVIEW MIRRORS/DEVICES:EXTERIOR | 3 |
| ELECTRICAL SYSTEM | 3 |
| AIR BAGS:FRONTAL | 3 |
| SERVICE BRAKES, HYDRAULIC | 3 |
| ENGINE AND ENGINE COOLING:ENGINE:GASOLINE | 2 |
| POWER TRAIN:DRIVELINE:DIFFERENTIAL UNIT | 2 |
| INTERIOR LIGHTING | 2 |
| VEHICLE SPEED CONTROL | 2 |
| SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC | 2 |
| POWER TRAIN:MANUAL TRANSMISSION | 2 |
| ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CATALYTIC CONVERTOR | 2 |
WITHOUT WARNING ALL HEADLAMPS WENT OUT DRL,LOW BEAMS AND HIGH BEAMS. ALL OTHER LIGHTS WORKED OK. NOT FUN AT NIGHT TO HAVE OCCUR. *TR
Mileage: 79,000
TL* THE CONTACT OWNS A 1999 CHEVROLET EXPRESS. THE CONTACT STATED THAT THE DOOR LOCKS WOULD NOT FUNCTION PROPERLY. SHE NOTICED THAT THE DOOR LOCK PINS WOULD FREEZE IN COLD WEATHER. THE DEALER WAS CONTACTED AND ADVISED OF THE PROCEDURE THAT WOULD HAVE TO BE PERFORMED IN ORDER TO MAKE REPAIRS. THERE WERE NO REPAIRS MADE TO THE VEHICLE. THE FAILURE MILEAGE WAS 100,000 AND THE CURRENT MILEAGE WAS 200,000.
Mileage: 100,000
VEHICLE AIR BAG DIDN'T DEPLOY WHEN I CRASHED INTO ANOTHER VEHICLE DOING BETWEEN 30-40 MPH. IMPACT WAS MAINLY ON THE DRIVER SIDE FRONT END. I WAS DRIVING AN CHEVY 1999 EXPRESS 1500 VAN. *NM
1999 CHEVROLET EXPRESS SPARE TIRE FELL OFF WHILE DRIVING. *TS THE SPARE TIRE WAS ATTACHED WITH A STEEL CABLE TO THE REAR UNDERSIDE OF THE VAN. WHEN THE STEEL CABLE BROKE THE TIRE BOUNCED UNDER THE TOW TRAILER BENDING IT'S AXLE. THE CONSUMER BELIEVES THE CABLE MAY NOT HAVE BEEN STRONG ENOUGH. *NM
DT : THE POWER STEERING PUMP SHAFT BROKE INSIDE THE PUMP ON JULY 14, 2000, THE DEALER REPLACED IT UNDER WARRANTY. ON SEPTEMBER 23, 2005 IT BROKE AGAIN, TOOK VEHICLE TO THE DEALER AGAIN, AND THEY DID REPLACE IT. HOWEVER, THEY CHARGED THE CONSUMER $636.00. THE STEERING LOCKED AND THAT WAS HOW CONSUMER DISCOVERED THE FAILURE. THERE WAS NO PRIOR WARNING. THIS HAPPENED ON A DRY PAVED ROAD AND IN WARM WEATHER. *AK *NM
Mileage: 93,595
DT: THE CONTACT OWNS A 1999 CHEVROLET EXPRESS 3500 VAN. THE HINGE ON THE DOUBLE DOORS ON THE SIDE FROZE, THEY WILL NOT OPEN ANYMORE. PREVIOUSLY, THEY WHERE HARD TO OPEN, AND NOW THEY ARE CRACKING. THE DEALERSHIP SAID THIS WAS BAD DESIGN. ALSO, DEALERSHIP TOLD HER THAT THERE WAS BACK ORDER ON THE HINGES. OBVIOUSLY A LOT OF PEOPLE WERE HAVING SIMILAR PROBLEMS. THE CONSUMER RAN A DAY CARE CENTER. IT WAS DIFFICULT FOR CHILDREN TO GO FROM THE FRONT OF THE VAN TO THE BACK. IN AN EMERGENCY IT WOULD BE IMPOSSIBLE TO GET THE CHILDREN OUT OF THE VAN FAST ENOUGH. *AK
DT: 1999 CHEVROLET EXPRESS. THE SHAFT ON THE POWER STEERING UNIT BROKE. THE CONSUMER STATES THE POWER STEERING INSTANTLY QUIT WORKING ON THE VEHICLE. THERE WAS NO WARNING. THEY TOOK THE VEHICLE TO A DEALERSHIP AND HAD IT REPAIRED. THE MECHANIC DID NOT TELL HIM WHY THE SHAFT BROKE. *JB
Mileage: 77,000
AFTER TRAVELING FOR LONG PERIODS OF TIME ON A HIGHWAY AND THEN SLOWING TO A STOP ON THE EXIT, THE VEHICLE HARD SHIFTS IN GEARS 1-2. IF YOU SHUT OFF THE ENGINE, IT APPEARS OK UNTIL THE NEXT TIME. TRANSMISSION FLUID IS OK. VEHICLE ONLY HAS 47500 MILES. HAD MECHANIC CHECK AND GETS COMPUTER CODE 1870, WITH ENGINE CHECK LIGHT ON. NUMEROUS POSTS ON THE WEB HAVE SIMILAR COMPLAINTS ON CHEVY/GM VEHICLES WITH 4L60E TRANSMISSION, BUT NO RECALL TO DATE. MAY NOW HAVE TO REPLACE TRANSMISSION.
Mileage: 47,469
DT: VEHICLE WAS PARKED AND WHEN PLACED KEY IN IGNITION DRIVER'S SIDE AIR BAG DEPLOYED ONTO DRIVER. VEHICLE HAD BEEN ESTIMATED AT AN INSURANCE CLAIM AGENCY FOR INSPECTION OF PRIOR HAIL DAMAGE. NO LIGHTS WERE DISPLAYED TO WARN AND NO LIGHTS ILLUMINATED AFTERWARDS AS WELL. HAVE NOT YET TAKEN TO DEALER, PLANS TO CONTACT GENERAL MOTORS. *AK
Mileage: 99,000
PASSENGER DOORS HINGES ARE STICKING
Mileage: 77,000
VEHICLE WAS PARKED IN THE GARAGE, UPON ENTERING THE VEHICLE, THE DRIVER SIDE AIR BAG DEPLOYED. MANUFACTURER STATED THAT VEHICLE HAD TO BE INSPECTED TO DETERMINE THE CAUSE. CONSUMER RECEIVED A CALL FROM MANUFACTURER, INFORMING HIM THAT CONSUMER WAS RESPONSIBLE TO PAY THE REPAIR COSTS. *AK
Mileage: 87,000
NORMAL WEAR AND TEAR ON ALLOY WHEELS SHOULD NOT RESULT IN THE SEVERE CORROSION I HAVE ON MY WHEELS. I DON'T KNOW IF THERE IS A FAILURE RISK, BECAUSE I AM NOT A METALLURGICAL ENGINEER, BUT THE CORROSION IS SUBSTANTIAL. IT LOOKS TO ME LIKE THE CLEAR COATING ON THE WHEEL HAS TRAPPED MOISTURE AND ROAD SALT, ALLOWING THE ACCELERATED CORROSION. I HAVE EMAILED AMERICAN RACING AND I HAVE BEEN IGNORED. *JB
NORMAL WEAR AND TEAR ON ALLOY WHEELS SHOULD NOT RESULT IN THE SEVERE CORROSION I HAVE ON MY WHEELS. I DON'T KNOW IF THERE IS A FAILURE RISK, BECAUSE I AM NOT A METALLURGICAL ENGINEER, BUT THE CORROSION IS SUBSTANTIAL. IT LOOKS TO ME LIKE THE CLEAR COATING ON THE WHEEL HAS TRAPPED MOISTURE AND ROAD SALT, ALLOWING THE ACCELERATED CORROSION. I HAVE EMAILED AMERICAN RACING AND I HAVE BEEN IGNORED. *JB
SEVERE ALLOY WHEEL CORROSION ON ALL WHEELS. *JB
SEVERE ALLOY WHEEL CORROSION ON ALL WHEELS. *JB
WHILE APPLYING THE BRAKES BRAKE LIGHTS/TURN SIGNALS AND OTHER ELECTRICAL SYSTEM PARTS FAILED TO COME ON. CONSUMER REPLACED THE FUSE AND BULBS ON NUMEROUS OCCASIONS, BUT PROBLEM RECURRED. CONSUMER DROVE VEHICLE TO DEALER FOR INSPECTION, BUT MECHANIC COULD NOT DUPLICATE THE PROBLEM. *AK
WHILE APPLYING THE BRAKES BRAKE LIGHTS/TURN SIGNALS AND OTHER ELECTRICAL SYSTEM PARTS FAILED TO COME ON. CONSUMER REPLACED THE FUSE AND BULBS ON NUMEROUS OCCASIONS, BUT PROBLEM RECURRED. CONSUMER DROVE VEHICLE TO DEALER FOR INSPECTION, BUT MECHANIC COULD NOT DUPLICATE THE PROBLEM. *AK
WHILE APPLYING THE BRAKES BRAKE LIGHTS/TURN SIGNALS AND OTHER ELECTRICAL SYSTEM PARTS FAILED TO COME ON. CONSUMER REPLACED THE FUSE AND BULBS ON NUMEROUS OCCASIONS, BUT PROBLEM RECURRED. CONSUMER DROVE VEHICLE TO DEALER FOR INSPECTION, BUT MECHANIC COULD NOT DUPLICATE THE PROBLEM. *AK
PAINT FLAKING ON MIRRORS AND BUMBERS AND TRIM
Mileage: 30,000
THE VEHICLE STALLED WHILE DRIVING. THE DRIVER WAS ABLE TO PULL OVER THEN DROVE THE VEHICLE HOME. THE DRIVER SMELLED BURNING WIRES COMING THROUGH THE VENTS. THE CAUSE HAS NOT BEEN DETERMINED. PLEASE PROVIDE ANY ADDITIONAL INFORMATION. *NM
Loss of motive power due to engine failure
Loss of Motive Power due to the Battery Energy Control Module
Electric Vehicle Battery Fires
Outboard Front Seat Belt Anchor Cable Failure
Fuel Line Leak
Data as of 2025. Sources: NHTSA Office of Defects Investigation (ODI) complaints database, NHTSA recall campaign API, NHTSA NCAP crash-test ratings, and NHTSA FARS for fatality cross-reference.
Read our methodology - how this data is sourced, computed, and verified.