CHEVROLET EXPRESS · model year

1999 CHEVROLET EXPRESS

82 NHTSA complaints, 1 crash report for this specific cohort.

NHTSA overall rating

Not crash-tested

New Car Assessment Program

The 1999CHEVROLETEXPRESS carries 82 consumer safety complaints in NHTSA's Office of Defects Investigation database for this specific model-year cohort. Within that volume, owners reported 1 crash, 2 fires, 2 injuries, and 0 fatalities. No NCAP 5-star crash-test rating is available for this model year in the federal database.

Component-level analysis is where model-year complaints become actionable: the top complaint category for the 1999 EXPRESS is structure:body:door:hinge and attachments with 6 filings, followed by tires (5) and service brakes, hydraulic:antilock/traction control/electronic limited slip (4). Concentration in one or two component groups is the classic signature of a systemic defect; a flat distribution usually reflects normal aging, warranty complaints, or isolated build-plant variability.

NHTSA currently has 57 investigation files overlapping the 1999 EXPRESS, and 2 remain open. Owners comparing this cohort against neighboring years should pair the counters above with the complaint-by-year trend on the parent model page, a spike in a single year often tracks to a platform refresh, a new transmission supplier, or an updated ECU calibration. Use the related-complaint feed below to read raw owner narratives before deciding whether any pattern here affects your specific use case.

82
Complaints
1
Crashes
2
Fires
2
Injuries
0
Deaths

Total Complaints

82 filings

Crashes Reported

1 reports

Source

NHTSA ODI

Federal complaints database

Complaints vs. fleet median (215)

At or below the fleet median complaint volume.

Complaints by Component

ComponentCount
STRUCTURE:BODY:DOOR:HINGE AND ATTACHMENTS6
TIRES5
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP4
TIRES:TREAD/BELT4
VISIBILITY:REARVIEW MIRRORS/DEVICES:EXTERIOR3
ELECTRICAL SYSTEM3
AIR BAGS:FRONTAL3
SERVICE BRAKES, HYDRAULIC3
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE2
POWER TRAIN:DRIVELINE:DIFFERENTIAL UNIT2
INTERIOR LIGHTING2
VEHICLE SPEED CONTROL2
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC2
POWER TRAIN:MANUAL TRANSMISSION2
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CATALYTIC CONVERTOR2

Recent Complaints

20100915EXTERIOR LIGHTING

WITHOUT WARNING ALL HEADLAMPS WENT OUT DRL,LOW BEAMS AND HIGH BEAMS. ALL OTHER LIGHTS WORKED OK. NOT FUN AT NIGHT TO HAVE OCCUR. *TR

Mileage: 79,000

20100317LATCHES/LOCKS/LINKAGES

TL* THE CONTACT OWNS A 1999 CHEVROLET EXPRESS. THE CONTACT STATED THAT THE DOOR LOCKS WOULD NOT FUNCTION PROPERLY. SHE NOTICED THAT THE DOOR LOCK PINS WOULD FREEZE IN COLD WEATHER. THE DEALER WAS CONTACTED AND ADVISED OF THE PROCEDURE THAT WOULD HAVE TO BE PERFORMED IN ORDER TO MAKE REPAIRS. THERE WERE NO REPAIRS MADE TO THE VEHICLE. THE FAILURE MILEAGE WAS 100,000 AND THE CURRENT MILEAGE WAS 200,000.

Mileage: 100,000

20051222CrashAIR BAGS

VEHICLE AIR BAG DIDN'T DEPLOY WHEN I CRASHED INTO ANOTHER VEHICLE DOING BETWEEN 30-40 MPH. IMPACT WAS MAINLY ON THE DRIVER SIDE FRONT END. I WAS DRIVING AN CHEVY 1999 EXPRESS 1500 VAN. *NM

20051018UNKNOWN OR OTHER

1999 CHEVROLET EXPRESS SPARE TIRE FELL OFF WHILE DRIVING. *TS THE SPARE TIRE WAS ATTACHED WITH A STEEL CABLE TO THE REAR UNDERSIDE OF THE VAN. WHEN THE STEEL CABLE BROKE THE TIRE BOUNCED UNDER THE TOW TRAILER BENDING IT'S AXLE. THE CONSUMER BELIEVES THE CABLE MAY NOT HAVE BEEN STRONG ENOUGH. *NM

20050928STEERING:HYDRAULIC POWER ASSIST:PUMP

DT : THE POWER STEERING PUMP SHAFT BROKE INSIDE THE PUMP ON JULY 14, 2000, THE DEALER REPLACED IT UNDER WARRANTY. ON SEPTEMBER 23, 2005 IT BROKE AGAIN, TOOK VEHICLE TO THE DEALER AGAIN, AND THEY DID REPLACE IT. HOWEVER, THEY CHARGED THE CONSUMER $636.00. THE STEERING LOCKED AND THAT WAS HOW CONSUMER DISCOVERED THE FAILURE. THERE WAS NO PRIOR WARNING. THIS HAPPENED ON A DRY PAVED ROAD AND IN WARM WEATHER. *AK *NM

Mileage: 93,595

20050810STRUCTURE:BODY:DOOR:HINGE AND ATTACHMENTS

DT: THE CONTACT OWNS A 1999 CHEVROLET EXPRESS 3500 VAN. THE HINGE ON THE DOUBLE DOORS ON THE SIDE FROZE, THEY WILL NOT OPEN ANYMORE. PREVIOUSLY, THEY WHERE HARD TO OPEN, AND NOW THEY ARE CRACKING. THE DEALERSHIP SAID THIS WAS BAD DESIGN. ALSO, DEALERSHIP TOLD HER THAT THERE WAS BACK ORDER ON THE HINGES. OBVIOUSLY A LOT OF PEOPLE WERE HAVING SIMILAR PROBLEMS. THE CONSUMER RAN A DAY CARE CENTER. IT WAS DIFFICULT FOR CHILDREN TO GO FROM THE FRONT OF THE VAN TO THE BACK. IN AN EMERGENCY IT WOULD BE IMPOSSIBLE TO GET THE CHILDREN OUT OF THE VAN FAST ENOUGH. *AK

20050713STEERING

DT: 1999 CHEVROLET EXPRESS. THE SHAFT ON THE POWER STEERING UNIT BROKE. THE CONSUMER STATES THE POWER STEERING INSTANTLY QUIT WORKING ON THE VEHICLE. THERE WAS NO WARNING. THEY TOOK THE VEHICLE TO A DEALERSHIP AND HAD IT REPAIRED. THE MECHANIC DID NOT TELL HIM WHY THE SHAFT BROKE. *JB

Mileage: 77,000

20050614POWER TRAIN:AUTOMATIC TRANSMISSION

AFTER TRAVELING FOR LONG PERIODS OF TIME ON A HIGHWAY AND THEN SLOWING TO A STOP ON THE EXIT, THE VEHICLE HARD SHIFTS IN GEARS 1-2. IF YOU SHUT OFF THE ENGINE, IT APPEARS OK UNTIL THE NEXT TIME. TRANSMISSION FLUID IS OK. VEHICLE ONLY HAS 47500 MILES. HAD MECHANIC CHECK AND GETS COMPUTER CODE 1870, WITH ENGINE CHECK LIGHT ON. NUMEROUS POSTS ON THE WEB HAVE SIMILAR COMPLAINTS ON CHEVY/GM VEHICLES WITH 4L60E TRANSMISSION, BUT NO RECALL TO DATE. MAY NOW HAVE TO REPLACE TRANSMISSION.

Mileage: 47,469

20050610AIR BAGS:FRONTAL

DT: VEHICLE WAS PARKED AND WHEN PLACED KEY IN IGNITION DRIVER'S SIDE AIR BAG DEPLOYED ONTO DRIVER. VEHICLE HAD BEEN ESTIMATED AT AN INSURANCE CLAIM AGENCY FOR INSPECTION OF PRIOR HAIL DAMAGE. NO LIGHTS WERE DISPLAYED TO WARN AND NO LIGHTS ILLUMINATED AFTERWARDS AS WELL. HAVE NOT YET TAKEN TO DEALER, PLANS TO CONTACT GENERAL MOTORS. *AK

Mileage: 99,000

20050502STRUCTURE:BODY:DOOR:HINGE AND ATTACHMENTS

PASSENGER DOORS HINGES ARE STICKING

Mileage: 77,000

20041119AIR BAGS:FRONTAL

VEHICLE WAS PARKED IN THE GARAGE, UPON ENTERING THE VEHICLE, THE DRIVER SIDE AIR BAG DEPLOYED. MANUFACTURER STATED THAT VEHICLE HAD TO BE INSPECTED TO DETERMINE THE CAUSE. CONSUMER RECEIVED A CALL FROM MANUFACTURER, INFORMING HIM THAT CONSUMER WAS RESPONSIBLE TO PAY THE REPAIR COSTS. *AK

Mileage: 87,000

20041106EQUIPMENT

NORMAL WEAR AND TEAR ON ALLOY WHEELS SHOULD NOT RESULT IN THE SEVERE CORROSION I HAVE ON MY WHEELS. I DON'T KNOW IF THERE IS A FAILURE RISK, BECAUSE I AM NOT A METALLURGICAL ENGINEER, BUT THE CORROSION IS SUBSTANTIAL. IT LOOKS TO ME LIKE THE CLEAR COATING ON THE WHEEL HAS TRAPPED MOISTURE AND ROAD SALT, ALLOWING THE ACCELERATED CORROSION. I HAVE EMAILED AMERICAN RACING AND I HAVE BEEN IGNORED. *JB

20041106WHEELS

NORMAL WEAR AND TEAR ON ALLOY WHEELS SHOULD NOT RESULT IN THE SEVERE CORROSION I HAVE ON MY WHEELS. I DON'T KNOW IF THERE IS A FAILURE RISK, BECAUSE I AM NOT A METALLURGICAL ENGINEER, BUT THE CORROSION IS SUBSTANTIAL. IT LOOKS TO ME LIKE THE CLEAR COATING ON THE WHEEL HAS TRAPPED MOISTURE AND ROAD SALT, ALLOWING THE ACCELERATED CORROSION. I HAVE EMAILED AMERICAN RACING AND I HAVE BEEN IGNORED. *JB

20041106EQUIPMENT

SEVERE ALLOY WHEEL CORROSION ON ALL WHEELS. *JB

20041106WHEELS

SEVERE ALLOY WHEEL CORROSION ON ALL WHEELS. *JB

20040913EXTERIOR LIGHTING:BRAKE LIGHTS

WHILE APPLYING THE BRAKES BRAKE LIGHTS/TURN SIGNALS AND OTHER ELECTRICAL SYSTEM PARTS FAILED TO COME ON. CONSUMER REPLACED THE FUSE AND BULBS ON NUMEROUS OCCASIONS, BUT PROBLEM RECURRED. CONSUMER DROVE VEHICLE TO DEALER FOR INSPECTION, BUT MECHANIC COULD NOT DUPLICATE THE PROBLEM. *AK

20040913EXTERIOR LIGHTING:TURN SIGNAL

WHILE APPLYING THE BRAKES BRAKE LIGHTS/TURN SIGNALS AND OTHER ELECTRICAL SYSTEM PARTS FAILED TO COME ON. CONSUMER REPLACED THE FUSE AND BULBS ON NUMEROUS OCCASIONS, BUT PROBLEM RECURRED. CONSUMER DROVE VEHICLE TO DEALER FOR INSPECTION, BUT MECHANIC COULD NOT DUPLICATE THE PROBLEM. *AK

20040913ELECTRICAL SYSTEM

WHILE APPLYING THE BRAKES BRAKE LIGHTS/TURN SIGNALS AND OTHER ELECTRICAL SYSTEM PARTS FAILED TO COME ON. CONSUMER REPLACED THE FUSE AND BULBS ON NUMEROUS OCCASIONS, BUT PROBLEM RECURRED. CONSUMER DROVE VEHICLE TO DEALER FOR INSPECTION, BUT MECHANIC COULD NOT DUPLICATE THE PROBLEM. *AK

20040422UNKNOWN OR OTHER

PAINT FLAKING ON MIRRORS AND BUMBERS AND TRIM

Mileage: 30,000

20040324ELECTRICAL SYSTEM:WIRING

THE VEHICLE STALLED WHILE DRIVING. THE DRIVER WAS ABLE TO PULL OVER THEN DROVE THE VEHICLE HOME. THE DRIVER SMELLED BURNING WIRES COMING THROUGH THE VENTS. THE CAUSE HAS NOT BEEN DETERMINED. PLEASE PROVIDE ANY ADDITIONAL INFORMATION. *NM

Compare 1999CHEVROLETEXPRESS to Similar Vehicles

NHTSA Investigations 2 Open

View all investigations

Frequently Asked Questions

How many complaints does the 1999 CHEVROLET EXPRESS have?
The 1999 CHEVROLET EXPRESS has 82 NHTSA complaints, 1 crashes, 2 fires, 2 injuries, and 0 deaths reported.
What are the most common problems with the 1999 CHEVROLET EXPRESS?
The most-complained component for the 1999 CHEVROLET EXPRESS is STRUCTURE:BODY:DOOR:HINGE AND ATTACHMENTS with 6 complaints. Other frequently reported areas include TIRES and SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP.
Is the 1999 CHEVROLET EXPRESS safe to buy?
Review the complaint history, crash and fire reports, safety ratings, and recall status on this page to make an informed decision. No NHTSA crash test rating is available for this model year. Compare with other model years using the links above.
Where does this data come from?
All complaint, recall, and safety rating data is sourced from the National Highway Traffic Safety Administration (NHTSA). Complaints are filed by vehicle owners through NHTSA's Office of Defects Investigation.

Vehicle Safety Guides

Data as of 2025. Sources: NHTSA Office of Defects Investigation (ODI) complaints database, NHTSA recall campaign API, NHTSA NCAP crash-test ratings, and NHTSA FARS for fatality cross-reference.