Total Complaints
6 filings
CHEVROLET EXPRESS 1500 · model year
6 NHTSA complaints for this specific cohort.
NHTSA overall rating
Not crash-tested
New Car Assessment Program
The 2006CHEVROLETEXPRESS 1500 carries 6 consumer safety complaints in NHTSA's Office of Defects Investigation database for this specific model-year cohort. Within that volume, owners reported 0 crashes, 0 fires, 0 injuries, and 0 fatalities. No NCAP 5-star crash-test rating is available for this model year in the federal database.
Component-level analysis is where model-year complaints become actionable: the top complaint category for the 2006 EXPRESS 1500 is unknown or other with 2 filings, followed by fuel system, gasoline (1) and latches/locks/linkages (1). Concentration in one or two component groups is the classic signature of a systemic defect; a flat distribution usually reflects normal aging, warranty complaints, or isolated build-plant variability.
NHTSA currently has 57 investigation files overlapping the 2006 EXPRESS 1500, and 2 remain open. Owners comparing this cohort against neighboring years should pair the counters above with the complaint-by-year trend on the parent model page — a spike in a single year often tracks to a platform refresh, a new transmission supplier, or an updated ECU calibration. Use the related-complaint feed below to read raw owner narratives before deciding whether any pattern here affects your specific use case.
Total Complaints
6 filings
Crashes Reported
0 reports
Source
NHTSA ODI
Federal complaints database
At or below the fleet median complaint volume.
| Component | Count |
|---|---|
| UNKNOWN OR OTHER | 2 |
| FUEL SYSTEM, GASOLINE | 1 |
| LATCHES/LOCKS/LINKAGES | 1 |
| STRUCTURE | 1 |
| FUEL SYSTEM, OTHER | 1 |
THE VEHICLE SECURITY LIGHT COMES ON INTERMITTENTLY FOR YEARS, I THEN CANNOT START THE VEHICLE. I HAVE REPORTED THE PROBLEM TO GM, I HAVE HAD IT TO THE CHEVROLET DEALERSHIP TWICE, WHICH COST ME OVER A THOUSAND DOLLARS FOR THEM TO REPLACE PARTS WHICH HAD NO EFFECT IN SOLVING THE PROBLEM. THE VEHICLE WILL NOT START UNTIL YOU TURN THE KEY TO THE ON POSITION, WAIT 10 MINUTES FOR THE LIGHT TO GO OUT, THEN TURN OFF THE IGNITION FOR 10 SECONDS, THEN IT WILL START. I HAVE PUT UP WITH IT FOR YEARS, BUT WHEN I AM STRANDED IN THE DEAD OF WINTER, THAT POSES A SAFETY HAZARD. YOUR REPORT WANTS TO KNOW WHEN IT HAPPENS, IT HAPPENS WITHOUT NOTICE, RHYME OR REASON, AT ANYTIME SINCE I BOUGHT IT IN 2009.
FAULTY FUEL GAUGE SENSOR ON 2006 CHEVY EXPRESS VAN. MY FUEL GAUGE READ APPROX 1/8TH OF A TANK. THE LOW FUEL LIGHT HAD NOT COME ON. THE VAN STOPPED RUNNING AND COULD NOT BE STARTED. IT WAS TOWED TO NUCAR IN NEW CASTLE. SENSOR AND FUEL PUMP WERE REPLACED AS THE DEALER SAID THEY WOULD NOT GUARANTEE THE SENSOR WITHOUT REPLACING THE FUEL PUMP. THE COST > $1,000. I READ YOUR ARTICLE AND NOW FRIENDS OF MINE HAVE EXPERIENCED SIMILAR PROBLEMS. *TR
Mileage: 41,000
THE HINGES ON THE DOORS OF CHEVY VANS ARE DEFECTIVE IN THAT THEY ARE IMPROPERLY DESIGNED AND CORRODED AND BECOME DIFFICULT IF NOT IMPOSSIBLE TO OPEN AND CLOSE THE HINGES ARE INVERTED AND ALLOW DIRT AND WATER TO INVADE THE SWIVEL PORTION OF THE HINGE I HAVE REPORTED THIS TO THE DEALERS ARE THREE OCCASIONS AND THEY BASICALLY SAID TUFF LUCK THEY WERE AWARE OF THE PROBLEM WHEN I WENT IN THEY SAY ADDITIONAL MAINTENANCE IS REQUIRED BUT MAKE NO MENTION OF IT NOR DO THEY DO ANYTHING SPECIAL AT THEIR FACILITY I HAVE HAD MY VEHICLES SERVICED THERE AND IT MAKES NO DIFFERENCE. *TR
Mileage: 24,000
THE HINGES ON THE DOORS OF CHEVY VANS ARE DEFECTIVE IN THAT THEY ARE IMPROPERLY DESIGNED AND CORRODED AND BECOME DIFFICULT IF NOT IMPOSSIBLE TO OPEN AND CLOSE THE HINGES ARE INVERTED AND ALLOW DIRT AND WATER TO INVADE THE SWIVEL PORTION OF THE HINGE I HAVE REPORTED THIS TO THE DEALERS ARE THREE OCCASIONS AND THEY BASICALLY SAID TUFF LUCK THEY WERE AWARE OF THE PROBLEM WHEN I WENT IN THEY SAY ADDITIONAL MAINTENANCE IS REQUIRED BUT MAKE NO MENTION OF IT NOR DO THEY DO ANYTHING SPECIAL AT THEIR FACILITY I HAVE HAD MY VEHICLES SERVICED THERE AND IT MAKES NO DIFFERENCE. *TR
Mileage: 24,000
I AM WRITING TO FILE A COMPLAINT AGAINST SUPREME CORPORATION 2581 EAST KERCHER RD. GOSHEN, IN 46527. I RECEIVED A SAFETY RECALL NOTICE FROM THEM DATED AUGUST 12, 2009 WHICH INDICATED A DEFECT IN CERTAIN SPARTAN SERVICE AND CARGO BODIES MANUFACTURED BETWEEN JANUARY 2006 TO JUNE 2008. I OWN A 2006 VEHICLE WITH A SPARTAN CARGO BODY. THE RECALL APPLIES TO A POTENTIAL DEFECT IN THE BONDING OF THE ROOF SKIN TO ROOF RAIL EXTRUSION AND ROOF RAIL EXTRUSION TO SIDE WALL AND INDICATES THAT WHILE THE VEHICLE IS IN OPERATION PARTS OF THE ROOF SKIN OR ROOF ITSELF COULD DELAMINATE OR DISLODGE. THE RECALL FURTHER STATES THE POTENTIAL FOR DEATH OR SERIOUS INJURY EXISTS TO OTHER VEHICLES OR THE GENERAL PUBLIC SHOULD ANY PART OF THE ROOF BECOME UNBONDED. THE RECALL STATES THAT THERE IS AN ATTACHED LIST OF SHOPS APPROVED BY SUPREME CORPORATION TO PERFORM THE RECALL REPAIR, HOWEVER NO LIST WAS ATTACHED. FURTHER, I CONTACTED SUPREME CORPORATION AT 800-557-2785 FOUR TIMES AND REQUESTED THE LIST O
DRIVING ALONG THE HIGHWAY, MY WARNING LIGHT CAME ON STATING THERE WAS AN ENGINE PROBLEM. I WAITED TO GET IT CHECKED OUT. AS I WAS MAKING A DELIVERY THE 2006 EXPRESS CARGO STALLED ON THE HIGHWAY. HAD IT TOWED TO THE CHEVROLET DEALERSHIP AND THEY STATED IT WAS THE FUEL SENSOR IN THE GAS TANK THAT BURNT OUT. *TR
Mileage: 64,000
Loss of motive power due to engine failure
Loss of Motive Power due to the Battery Energy Control Module
Electric Vehicle Battery Fires
Outboard Front Seat Belt Anchor Cable Failure
Fuel Line Leak
Data as of 2025. Sources: NHTSA Office of Defects Investigation (ODI) complaints database, NHTSA recall campaign API, NHTSA NCAP crash-test ratings, and NHTSA FARS for fatality cross-reference.
Read our methodology — how this data is sourced, computed, and verified.