CHEVROLET C20 · model year

1991 CHEVROLET C20

7 NHTSA complaints for this specific cohort.

NHTSA overall rating

Not crash-tested

New Car Assessment Program

The 1991CHEVROLETC20 carries 7 consumer safety complaints in NHTSA's Office of Defects Investigation database for this specific model-year cohort. Within that volume, owners reported 0 crashes, 1 fire, 0 injuries, and 0 fatalities. No NCAP 5-star crash-test rating is available for this model year in the federal database.

Component-level analysis is where model-year complaints become actionable: the top complaint category for the 1991 C20 is latches/locks/linkages:doors:latch with 2 filings, followed by fuel system, gasoline:storage:tank assembly:mounting (1) and seat belts:front:buckle assembly (1). Concentration in one or two component groups is the classic signature of a systemic defect; a flat distribution usually reflects normal aging, warranty complaints, or isolated build-plant variability.

NHTSA currently has 57 investigation files overlapping the 1991 C20, and 2 remain open. Owners comparing this cohort against neighboring years should pair the counters above with the complaint-by-year trend on the parent model page — a spike in a single year often tracks to a platform refresh, a new transmission supplier, or an updated ECU calibration. Use the related-complaint feed below to read raw owner narratives before deciding whether any pattern here affects your specific use case.

7
Complaints
0
Crashes
1
Fires
0
Injuries
0
Deaths

Total Complaints

7 filings

Crashes Reported

0 reports

Source

NHTSA ODI

Federal complaints database

Complaints vs. fleet median (215)

At or below the fleet median complaint volume.

Complaints by Component

ComponentCount
LATCHES/LOCKS/LINKAGES:DOORS:LATCH2
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:MOUNTING1
SEAT BELTS:FRONT:BUCKLE ASSEMBLY1
WHEELS:LUGS/NUTS/BOLTS/STUDS1
UNKNOWN OR OTHER1
ENGINE AND ENGINE COOLING1

Recent Complaints

20080214FireENGINE AND ENGINE COOLING

1991 CHEVROLET C-20 HAD ENGINE TROUBLE AND THEN BEGAN TO SMOKE. CONSUMER THEN DISCOVERED THAT THE ENGINE COMPARTMENT WAS ON FIRE. *KB THERE WAS A TRAIL OF OIL ON THE PAVEMENT PRIOR TO THE FIRE. OHIO TRAFFIC CRASH REPORT # 10-0019-90. *JB

20010110LATCHES/LOCKS/LINKAGES:DOORS:LATCH

VEHICLE IS EQUIPPED WITH A WHEELCHAIR LIFT IN REAR. REAR DOORS ARE WELDED CLOSE, DOORS CAN NOT BE OPENED . ALSO, NOTICED RUST ON BOTTOM OF DOOR WHICH MAY BE LINKED TO ABOVE PROBLEM. CONSUMER HAS CONTACTED DEALER. PLEASE PROVIDE ANY FURTHER DETAILS. *AK

20010110UNKNOWN OR OTHER

VEHICLE IS EQUIPPED WITH A WHEELCHAIR LIFT IN REAR. REAR DOORS ARE WELDED CLOSE, DOORS CAN NOT BE OPENED . ALSO, NOTICED RUST ON BOTTOM OF DOOR WHICH MAY BE LINKED TO ABOVE PROBLEM. CONSUMER HAS CONTACTED DEALER. PLEASE PROVIDE ANY FURTHER DETAILS. *AK

20000322WHEELS:LUGS/NUTS/BOLTS/STUDS

REAR PASSENGER SIDE WHEEL BOLTS FAILED CAUSING WHEEL/TIRE OF FALL OFF AND STRIKE ANOTHER VEHICLE (OHIO TRAFFIC CRASH REPORT). MJS

19970627SEAT BELTS:FRONT:BUCKLE ASSEMBLY

THE SEAT BELT BUCKLE FAILED.

19950815LATCHES/LOCKS/LINKAGES:DOORS:LATCH

THE DRIVERS DOOR STRICKER BOLT IS BREAKING AND THE DOOR WILL NOT SHUT PROPERLY OR LATCH. PLEASE DESCRIBE. TT

19950112FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:MOUNTING

MADE U-TURN; HEARD RUBBING SOUND; CHECKED UNDERNEATH; BOLT/STRAP CLOSEST TO ENGINE CAME LOOSE FROM FRAME; GAS TANK DROPPED TO GROUND; COULD HAVE CAUSED FIRE.

Compare 1991CHEVROLETC20 to Similar Vehicles

NHTSA Investigations 2 Open

View all investigations

Frequently Asked Questions

How many complaints does the 1991 CHEVROLET C20 have?
The 1991 CHEVROLET C20 has 7 NHTSA complaints, 0 crashes, 1 fires, 0 injuries, and 0 deaths reported.
What are the most common problems with the 1991 CHEVROLET C20?
The most-complained component for the 1991 CHEVROLET C20 is LATCHES/LOCKS/LINKAGES:DOORS:LATCH with 2 complaints. Other frequently reported areas include FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:MOUNTING and SEAT BELTS:FRONT:BUCKLE ASSEMBLY.
Is the 1991 CHEVROLET C20 safe to buy?
Review the complaint history, crash and fire reports, safety ratings, and recall status on this page to make an informed decision. No NHTSA crash test rating is available for this model year. Compare with other model years using the links above.
Where does this data come from?
All complaint, recall, and safety rating data is sourced from the National Highway Traffic Safety Administration (NHTSA). Complaints are filed by vehicle owners through NHTSA's Office of Defects Investigation.

Vehicle Safety Guides

Data as of 2025. Sources: NHTSA Office of Defects Investigation (ODI) complaints database, NHTSA recall campaign API, NHTSA NCAP crash-test ratings, and NHTSA FARS for fatality cross-reference.