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2004 CHEVROLET MALIBU — Complaint #633699

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NHTSA Complaint about EXTERIOR LIGHTING:HEADLIGHTS:CONCEALMENT DEVICES filed August 8, 2007

NHTSA complaint #633699 (ODI reference 10198912) concerns a 2004 CHEVROLET MALIBU and was filed on August 8, 2007. The owner reports the failure occurred on August 1, 2007. The vehicle had 44,000 miles on the odometer at the time of the incident. The report was geocoded to Illinois based on the filer's self-reported location. The affected component is categorized as exterior lighting:headlights:concealment devices, one of NHTSA's standardized taxonomy codes used to group defect patterns across make, model, and year.

The filer flagged the following severity indicators: crash: no, fire: no, injuries: 0, fatalities: 0. No crash, fire, or fatality was associated with this report, which places it in the early-warning stream rather than the priority-review stream. Because a VIN was supplied, this complaint is tied to a specific vehicle and not just a model-year cohort.

Individual complaints are consumer-submitted and unverified by NHTSA engineers — the agency's role at this stage is to collect, index, and make them searchable. What matters for federal action is the pattern: when many owners of the same CHEVROLET MALIBU cohort independently describe similar exterior lighting:headlights:concealment devices failures, defect investigators have grounds to open a PE and request manufacturer data. Related filings for the same vehicle and component appear below, and the detail page for the full 2004 CHEVROLET MALIBU shows the complete component-level complaint distribution alongside any active investigations or recalls.

Vehicle
2004 CHEVROLET MALIBU
Component
EXTERIOR LIGHTING:HEADLIGHTS:CONCEALMENT DEVICES
State
Illinois
Mileage
44,000 mi

Complaint Description

BOTH YELLOW DAYTIME RUNNING LIGHT COVERS ARE MELTED. THERE IS A BURN MARK SURROUNDING THE HOLES OVER EACH LIGHT BULB -- ON BOTH THE RIGHT AND THE LEFT SIDE OF THE VEHICLE. THE CLEAR PLASTIC SHELL AROUND THE HEADLIGHT IS DISCOLORED AS A RESULT OF THE EXCESS HEAT. *JB

Complaint Details

NHTSA Complaint ID 633699
ODI Number 10198912
Date Filed August 8, 2007
Failure Date August 1, 2007
VIN 1G1ZU54834F

Similar EXTERIOR LIGHTING:HEADLIGHTS:CONCEALMENT DEVICES Complaints for 2004 CHEVROLET MALIBU

Source: NHTSA Vehicle Complaints Database. Component taxonomy and severity codes are standardized by NHTSA Office of Defects Investigation.