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2020 FORD F-250 — Complaint #2159496

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NHTSA Complaint about FUEL SYSTEM, DIESEL filed December 22, 2025

NHTSA complaint #2159496 (ODI reference 11706463) concerns a 2020 FORD F-250 and was filed on December 22, 2025. The owner reports the failure occurred on December 3, 2025. The vehicle had 45,000 miles on the odometer at the time of the incident. The report was geocoded to Kansas based on the filer's self-reported location. The affected component is categorized as fuel system, diesel, one of NHTSA's standardized taxonomy codes used to group defect patterns across make, model, and year.

The filer flagged the following severity indicators: crash: no, fire: no, injuries: 0, fatalities: 0. No crash, fire, or fatality was associated with this report, which places it in the early-warning stream rather than the priority-review stream. Because a VIN was supplied, this complaint is tied to a specific vehicle and not just a model-year cohort.

Individual complaints are consumer-submitted and unverified by NHTSA engineers — the agency's role at this stage is to collect, index, and make them searchable. What matters for federal action is the pattern: when many owners of the same FORD F-250 cohort independently describe similar fuel system, diesel failures, defect investigators have grounds to open a PE and request manufacturer data. Related filings for the same vehicle and component appear below, and the detail page for the full 2020 FORD F-250 shows the complete component-level complaint distribution alongside any active investigations or recalls.

Vehicle
2020 FORD F-250
Component
FUEL SYSTEM, DIESEL
State
Kansas
Mileage
45,000 mi

Complaint Description

The contact owns a 2020 Ford F-250. The contact stated that while driving 75 MPH, the vehicle made an abnormal knocking sound, and there was excessive smoke coming from the exhaust pipes, before the vehicle shut off. There was no warning light illuminated. The contact was able to pull over to the side of the road. The vehicle failed to restart and was towed to an independent mechanic, where the entire fuel system was replaced due to metal shavings contamination from the high-pressure fuel pump(HPFP). The vehicle was repaired at the owner’s expense. The contact later received notification of NHTSA Campaign Number: 24V957000 (Fuel System, Diesel), which the contact related to the failure. The manufacturer was contacted for reimbursement; however, the manufacturer informed the contact that reimbursement could only be provided once the recall remedy was available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The failure mileage

Complaint Details

NHTSA Complaint ID 2159496
ODI Number 11706463
Date Filed December 22, 2025
Failure Date December 3, 2025
VIN 1FT7W2BT4LE

Similar FUEL SYSTEM, DIESEL Complaints for 2020 FORD F-250

Source: NHTSA Vehicle Complaints Database. Component taxonomy and severity codes are standardized by NHTSA Office of Defects Investigation.