Comparison

CHEVROLET SILVERADO 3500 vs FORD EXCURSION

Side-by-side comparison of the CHEVROLET SILVERADO 3500 and FORD EXCURSION drawn from the NHTSA consumer-complaint database, defect investigations, recall history, and NCAP crash-test ratings.

According to the National Highway Traffic Safety Administration (NHTSA), more than 2,000,000 consumer complaints have been filed against U.S. vehicles (2,054,142 as of August 2026). This is a head-to-head safety comparison between the CHEVROLET SILVERADO 3500 (1994–2025) and the FORD EXCURSION (1997–2010), drawn from that federal complaint and recall record; see our methodology for how the figures are compiled.

The CHEVROLET SILVERADO 3500 (1994–2025, 31 model years) carries 1,395 NHTSA consumer complaints and 42 safety recalls, while the FORD EXCURSION (1997–2010, 9 model years) carries 1,384 complaints and 12 recalls. Severity indicators for the pair split as follows: 73 vs 97 crashes, 25 vs 102 fires, and 6 vs 9 reported fatalities.

Raw complaint counts favor whichever nameplate has fewer vehicles on the road, so the cleaner lens is components: which specific part families concentrate each model's filings? For the CHEVROLET SILVERADO 3500, the leading complaint category is service brakes (124 filings), followed by electrical system and engine. For the FORD EXCURSION, it is tires (161), ahead of electrical system and tires:tread/belt. When the two vehicles cluster around the same component, the problem is likely a shared supplier or a shared federal standard under stress; when they diverge, each nameplate has its own defect signature independent of the other.

Average NCAP crash-test scores are not uniformly available for both nameplates in this dataset, which typically means one or both pre-date the 2011 rating methodology refresh. Use the side-by-side table below as your scorecard, but do not treat it as a verdict. Recall counts tell you how many defects the manufacturer has already been compelled to remedy; complaint counts tell you what owners are still flagging today; and safety ratings tell you how the vehicle performs in standardized barrier tests, three different lenses on the same underlying question. The "also compare" links at the bottom of this page let you triangulate against neighboring nameplates in each model's competitive set.

CHEVROLET SILVERADO 3500 vs FORD EXCURSION - NHTSA complaint, recall, and safety rating comparison
CHEVROLET SILVERADO 3500 Metric FORD EXCURSION
N/A Avg Safety Rating N/A
1,395 Total Complaints 1,384
42 Total Recalls 12
73 Crashes Reported 97
25 Fires Reported 102
36 Injuries Reported 97
6 Deaths Reported 9
31 years Years on Market 9 years

Top Complaint Categories

SERVICE BRAKES
124
0
ELECTRICAL SYSTEM
95
107
ENGINE
82
0
POWER TRAIN
73
0
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP
72
0
TIRES
0
161
TIRES:TREAD/BELT
0
80
ENGINE AND ENGINE COOLING
0
67
CHEVROLET SILVERADO 3500 FORD EXCURSION

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Frequently Asked Questions

Which is safer, CHEVROLET SILVERADO 3500 or FORD EXCURSION?
CHEVROLET SILVERADO 3500 has 1,395 total NHTSA complaints with 73 crashes, while FORD EXCURSION has 1,384 complaints with 97 crashes. Review individual model years for specific safety ratings.
How many recalls does CHEVROLET SILVERADO 3500 have compared to FORD EXCURSION?
CHEVROLET SILVERADO 3500 has 42 recalls across 31 model years, while FORD EXCURSION has 12 recalls across 9 model years.
What are the most common problems with CHEVROLET SILVERADO 3500?
The most commonly reported issues for CHEVROLET SILVERADO 3500 are: SERVICE BRAKES (124 complaints), ELECTRICAL SYSTEM (95 complaints), ENGINE (82 complaints), POWER TRAIN (73 complaints), SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP (72 complaints).
What are the most common problems with FORD EXCURSION?
The most commonly reported issues for FORD EXCURSION are: TIRES (161 complaints), ELECTRICAL SYSTEM (107 complaints), TIRES:TREAD/BELT (80 complaints), ENGINE AND ENGINE COOLING (67 complaints), ENGINE AND ENGINE COOLING:ENGINE (57 complaints).

Source: National Highway Traffic Safety Administration (NHTSA) complaints and recalls data